Small egg tray making machines are widely used in a hatchery, chicken farms, egg sales market, food factories, supermarkets, etc. A small egg tray machine generally produces up to 2500 units per hour. Usually one-sided or four-sided pulp molding machines are used. They are compact and small and hence, doesn’t require large space for operating. They have a good market scope and high demand all the time, as they are used regularly on a day-to-day basis. These machines use waste paper or old paper as raw material.
Egg tray Making Machine Models Based on Automation:
1. Manual Egg tray making machine
2. Semi-Automatic Egg tray making machine
3. Automatic egg tray making machine
The classification of these machines is based on the automation of the drying system. The higher the automation of the machine, the higher is the price. But, the quality of the egg trays produced by the fully automatic machine is higher than the other machines. The manual and semi-automatic drying systems need manual drying in one step or the other, whereas it is not necessary in the case of a fully automatic machine and it also has advantages over other machines like, the labor required for operating the paper egg tray making machine is very low and it is highly efficient and the output is high.
Features of the machine:
1. They are small in size, lightweight and have a compact structure.
2. They are convenient and the installation process is fast and simple.
3. They are easy to operate and highly secure.
4. They are highly efficient and has a long life.
5. The design can be customized according to customer requirements.
6. The maintenance cost is very low and requires minimum labor.
1. Pulping system
The raw material is first crushed into a pulp with the help of a hydraulic pulper and is then refined in the pulp refiner and then processed into pulp pump. This is further sent into pulp pool for storing and then into wastewater pool for refining the pulp. The additives are added to the pulp in the wastewater pool.
2. Molding system
The molding system has a molding machine, air compressor, and a vacuum pump. The processed pulp is sent into the molding machine to form molds. The design of the trays, quality, and the quantity depends on the molding system.
3. Drying system
After the molds are formed, they are dried in the drying system. This usually has 4 different types of drying machinery. The automation of the process depends on the drying system that is being used.
The four drying system methods are
Natural Drying
Brick drying with carts
Brick drying with conveyor belt
Metal drying
4. Packing System
Once the trays are dried, they are sent to a packaging system for compact packing for transportation. Main components of a packing system include:
Hot press- To make soften the edges and give them a smooth finishing and good appearance.
Packer- For packing the trays: Automatic Counter- for counting the total number of units.
Advantages of Small egg tray machines: 1. They are eco-friendly and doesn’t emit any harmful chemicals while operating.2. Requires minimum labor to handle the operations.3. Incurs low maintenance costs and have high productivity.4. They have a very wide market and high demand.5. The raw material required is easy to source and is very cheap, thereby decreasing the raw material cost.6. They consume less power and electricity and are highly efficient.7. They provide a safe environment to work in. 8. They generate high profits with low investment and maintenance cost. Get pulp molding machine price here.
Price of small egg tray making machine:
The price of the machine depends on different factors like the capacity of the machine, output, customization, quality of the machine, time that is taken for the production, labor required to operate the machine, fuel costs, etc. Choosing the type of machine depending on the size of the business, investment plan and efficiency of the machine can help the customer in generating high profits.